Unilens signals are relative newcomers to the railroad signaling scene.
Originally developed by RACO of Minneapolis, they are currently manufactured by
Safetran. Not sure when RACO first introduced the Unilens, but the 50
year anniversary paperweight from 1970 (shown below in the "Flooby" section)
highlights the Unilens.
These signals use multiple light sources to emit that light out of a single
lens, hence the name "Unilens". They accomplish this by using fiber
optic cables to direct the light output from the bulbs to the lens.
Like almost any other other signal, the Unilens can be mounted in just about
any fashion - a mast mounted high signal, a ground mounted dwarf, or
anything in between.
In looking at the following pictures, you will notice a subtle variation
within the different models of the signal, and with any sort catalogs to go
on, other than the 1998 one sent in to me by Dave Verzi, I'm kinda flyin on
autopilot without my INS working :-) Any help would be appreciated!
Almost all Unilens housings are similar to searchlight signals, where
everything is in a single housing. The only variance to this
design are the signals designed for BART (where the lens is mounted
remotely from the light sources - thanks to the use of fiber optics), and
the side-by-side version shown in the catalog (which I don't know if any
were ever installed in a prototype installation).
A standard Unilens IW20 housing.
A standard Unilens IW20RT housing (pix from WorthPoint).
The customized Unilens for BART - photo: Mike Brotzman.
Here we have
a pair of earlier signals (IW10RT? - judging from Zach's pictures
below) with brackets mounted on them and small gauge wire connecting them
up (it almost looks like thermostat wire :-), indicating they might have
been mounted to the side of a tunnel, or maybe, more likely, in a yard or shop
building where the wire did not require protection. photo: Marty McGuirk.
Low
clearance side-by-side variation, from the catalog.
Thanks to
Dave, we have a picture of an original RACO version of the Unilens. Notice the
unique cover plate style on the back. More pictures below.
Because of the design of the interior of the signal case, the signal
can employ one to four bulbs for almost any combination of colors,
although red, yellow, green, and lunar white are the standard
signal colors offered in the catalog.
As you go thru the pictures, you will also notice that some installations
included an adjustable series resistor, while others do not.
The first version of the Unilens signal uses a very special bulb - very
rare and difficult to find. It is a bayonet based,
miniature piano bulb with a bulge in the middle, and the bulge
has a flat spot on it where the light exits without distortion from a curved
section of glass. It just HAD to be an expensive bulb to produce!
First generation Unilens light source.
A piano bulb.
A flaking Unilens bulb - Marty McGuirk.
Output side of the original bulb
Backside of the bulb with the voltage and wattage.
3 close-up pictures by Marty McGuirk.
The second generation Unilens, the Unilens II, uses a "standard" signal bulb with a reflector,
one version of which is shown below.
Some of the problems which I have read about the Unilens, that "pop up" with them are:
- With the original design, the reflective coating begins to flake off the specially designed light bulb, reducing light output.
- With the updated design, the same thing can happen to the bulb reflector, again, reducing light output.
- The fiber optic cables yellow over time, changing the color slightly.
- The fiber optic cables have melted due to the heat from the bulbs.
- Engineers have complained about the lack of brightness from the signals.
A couple of comments from Mike's page concerning the issues with the
Unilens from his position-blogspot page:
Observation: If these type of LED replacements were available AND reliable, why replace
the searchlight signal housings to begin with?
It's interesting to note, that many searchlight signals use a 10 watt bulb,
but their light can be seen up to a mile away. My guess is because the
light doesn't have to travel thru the fiber optic cable (every cable has
loss), with (probably) some loss in signal strength (note, I'm an RF guy :-) when the light enters
and exits the fiber cable; and because the optics is more efficient (read:
better focused). Just my two cents.
My guess, is that word of the inherent problems with the signal prevented
it's widespread adoption by other railroads, especially those that "liked"
searchlight signals. According to Mike, railroads that did like
them included BART, the CP, and the D&H. CSX currently uses them, at least
around here in Baltimore, as a dwarf CPL replacement, one example is
here, my page for the CSX "wall fall" that happened years ago in
Baltimore.
As I have trolled the internet for info on these signals, many railfans have
asked why they just can't replace the bulb with an LED. I am guessing
it is because most bulb out detectors rely on the current drawn by the bulb
to pull a relay in - figure a 10 watt bulb at 12 volts draws slightly less
than one amp, a 25 watt bulb draws about 2.5 amps, so this current is
sufficient to pull in a series relay. LED's draw much less current,
and without retrofitting the entire relay system, the "bulb out" detection
system may not not sense that the LED is either failing (reduced output)
or failed completely. I don't know this for a fact, but based on my
50+ years working in electronics, that is my educated guess. If
someone who works in the field knows why, please shoot me an email so I can
be corrected :-)
Acknowledgements:
Marty McGuirk
Dave Verzi
John Atkinson
Zachary Gillihan
Mike Brotzman
A.J.__ via Wikimedia
Denver Todd
Subchat
Worthpoint
Google Maps
Bing Maps
Open Railway Map
Wikipedia
On a trip I took to visit Steamtown and Nicholson Viaduct back in 2009, I stopped
off north of the viaduct to get these pictures here and in New Milford....
CSX Baltimore
This is where the WB CSX mainline through Baltimore heads under Charles Street.
Here, the Unilens signals are used as a dwarf signal. The red/red
signal is in a new location than the other three. In 2014, a retaining
wall along this stretch of track collapsed, covering the track and
everything else nearby, with about 35 feet worth of dirt, along with a whole
slew of cars. More pix and info on the page linked above. As the
clean-up continued, they moved the signal to the opposite (left) side in an
effort to get trains rolling again.
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Safetran's Rapid Transit Unilens Signals -
Model IW10RT
Here are a few pictures of a Unilens installation taken by Zachary Gillihan, not sure where....
Additional Drawing for Remote Head Installation
Photo courtesy John Atkinson
Unilens Paperweight
Found on EBay/Worthpoint, June 2023
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